GENSTAR / INSPECTION & INTELLIGENCE

Sense with precision.Empower manufacturing.

We combine optical inspection, X-ray imaging and vision AI for precision inspection. Industrial language models make manufacturing data easier to query, analyze and apply.

INDUSTRIES & APPLICATIONS

Industry applications

Address quality challenges across manufacturing, from packaging processes to precision components.

WireBond chip and bond wires in an inspection fixture

Semiconductors & packaging

Inspect wire, bond and bump defects for bonding and packaging quality, and observe internal package structures after molding.

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PRODUCTS & SOLUTIONS

Products & solutions

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INSPECTION APPLICATIONS

Inspection & metrology applications

AI bond-shape classification

WireBond · Vision AI

AI bond-shape classification

Classify bond shapes from inspection images with vision AI, using contour and shape features to support appearance assessment.

Bond geometry measurement

WireBond · 2D metrology

Bond geometry measurement

Locate bond centers and measure ball diameter and bond width. Compare repeated acquisitions to examine measurement consistency.

3D wire trajectory & loop height

WireBond · Optical 3D

3D wire trajectory & loop height

Reconstruct wire trajectories from images at different focal planes and extract relative loop height to reveal the wire geometry in space.

Pointed microbump array and local morphology

MicroBump · Morphology

Pointed microbump morphology

Examine tip contours, array arrangement and local shapes to compare bump morphology and identify the structures for 3D measurement.

Cylindrical microbump array and local contours

MicroBump · 3D metrology

Microbump diameter & height

Measure microbump diameter, height and 3D shape with multiple projections and shadow-profile metrology to assess array geometry consistency.

X-ray image of internal package wires with tracing overlays

WireBond · X-ray inspection

Internal package wire inspection

Use X-ray imaging and image processing to trace wire paths, inspect wire shape and arrangement, and observe structures inside semiconductor packages.

ABOUT GENSTAR

Precision inspection. Connected to manufacturing.

We actively expand into overseas markets and serve Japanese manufacturers.

GENSTAR brings together optical design, inspection equipment, AI algorithms and quality analytics. We focus on semiconductors and advanced packaging, with applications in precision manufacturing and automotive components. Teams in Hangzhou, Tianjin, Hamamatsu, Tokyo and Kyoto collaborate on development and engineering, from sample evaluation to system integration.

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Get in touch for an initial enquiry, a technical conversation or a discussion of possible solutions.

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